Piloted Flange Bearings Explained
The concept of a piloted flange bearing is becoming more prevalent as the hydraulic technology behind them matures. In short, it is a type of hydraulic flange that is operated by the machine itself. The concept is not new and was originally developed for the aerospace industry. When introduced to the industrial sector, they found a number of applications including the manufacturing of pipe sleeves and other construction equipment. Nowadays, they are being used in a wide variety of applications such as in the logging and sawing operations, road construction, and in the transportation industry.
The basic concept behind these types of bearings is quite simple. The material is placed between two roller bearings and a third one is used to counter balance the bearings. The hydraulic machinery rolls the material into place and this design has its roots from the early designs of cantilever mortars that were used in the early days. There are many advantages of using these types of bearings. The first is that they tend to work better with thinner materials as the angle of the flange is less than that of conventional bearings and thus the load is distributed evenly.
The second advantage is that they offer a much more compact design. The weight of such a system is much lower than that of a traditional mortared design and this allows the system to be used in multiple areas. The flange bearing does not have to be very deep to allow for the installation of the hydraulic cylinders and thus the system offers flexibility. They are also much lighter than the conventional types of flange bearings and this means that the system can be installed easily on small machines. They can also be used in shallow water or shallow holes and this adds a lot to their versatility.
The last advantage of a powered flange bearing is that they provide maximum safety. These types of systems do not need any sort of external power source to function and this is a great advantage when it comes to working in tight places. They also offer increased strength which is not possible with the conventional type of bearing and this means that the machine will be able to lift more weight as well. The hydraulic cylinder needs to be strong enough to lift the weight as the machine is meant to work in a confined space. This means that this system is only going to operate if the cylinder is strong enough and therefore these types of powered flange bearing are a great way to increase the strength of the cylinder.
These advantages and disadvantages should be carefully weighed and it is advisable to take all aspects into consideration before making a decision. Different situations will require different types of bearing. In addition to this the cost of installation will vary between the Piloted Flange Bearings and the traditional type of bearing. Each type of bearing has pros and cons and this will have an impact on what you can and cannot use each type of bearing. Also bear in mind that the cost of the operation and maintenance will vary between the two as well and it is this that will determine whether it is worth it or not to go for one over the other.
Whichever type of Piloted Flange Bearings that you choose be sure to get a professional mechanic to install it. There is nothing worse than having a bearing that does not work and a mechanic who knows his job well is the only way to rectify this problem. In addition, ensure that you only purchase a high quality bearing and that it comes from a reliable company. By doing so you should be able to make your investment and reap the many benefits that come with using this type of bearing.